Honeywell has received UK Government funding for a project that aims to transform how critical aerospace technologies are manufactured in the UK through the use of AI and additive manufacturing.
The £14.1 million R&D project, funded through the Aerospace Technology Institute Programme, will explore how AI and other technologies can drive simulations and modeling that could lead to accelerated innovation cycles. It will also explore opportunities to increase efficiency, reduce Scope 3 emissions and help address supply chain challenges through the production of additively manufactured qualified aerospace parts.
Project Strata will focus on the development of five components within Environmental Control Systems and Cabin Pressure Control Systems aboard aircraft. These complex technologies manage the cabin environment and ensure flyer safety and comfort.
Strata will also advance thermal management technology for next-generation aircraft that is aimed at reducing the amount of energy required for heating and cooling of aircraft, as well as fuel consumption in-line with Strata’s goal of supporting net-zero aerospace manufacturing and broader environmental objectives.
“This is great news for Honeywell, and a good example of how government and business can work together to help keep the UK at the forefront of innovation in our world-class aerospace sector,” said Sarah Jones, Minister of State for Industry. “We’re doubling down on this support through our modern Industrial Strategy – giving business the confidence it needs to invest in UK advanced manufacturing and delivering on our Plan for Change.”
“Additive manufacturing has the ability to deliver both high-performance optimized components and the consolidation of complex assemblies into a single part, which can lower manufacturing costs, reduce waste and deliver new efficiencies in manufacturing,” said Jacqueline Castle, chief technology officer, Aerospace Technology Institute. “Strata will bring this capability to critical aircraft systems, utilizing advanced simulation technologies to transform the design process.”
“Strata represents a commitment to take the UK’s aerospace manufacturing leadership to new levels through the use of technology,” said Anthony Florian, President, Honeywell Aerospace Technologies EMEAI. “This is an exciting opportunity to bring our deep experience in driving cross-sector aerospace research and local engineering capabilities to accelerate the development of more efficient aircraft components in the UK.”
The project provides benefits for manufacturers, operators and their passengers including improved aircraft efficiency through the development of technologies that reduce fuel use and emissions. It also enables faster, cost-effective additive manufacturing that reduces production time and material waste through demonstrating the lifecycle carbon analysis, a method used to evaluate the total environmental impact of a product or service through its lifecycle.
As part of the consortium Honeywell is bringing together industry leaders, including small and medium sized enterprises and world-class academic institutions.
3T Additive Manufacturing has scaled metal additive manufacturing into series production through their vertically integrated capability and will implement low-cost digital tools, federated to achieve a “factory level digital twin” with automation, energy reduction initiatives and part level lifecycle carbon analysis to achieve a highly efficient, cost-effective advanced manufacturing capability.
BeyondMath will work on physics simulations to help empower engineers to optimize designs, reducing development time and costs while improving performance, leveraging expertise from Formula 1 and other high-performance industries.
Qdot Technology will develop additively manufactured heat exchanger technology for aerospace, motorsport and other demanding applications, enabling the design and production of compact, high-efficiency components, lowering manufacturing costs and enhancing overall heat transfer performance whilst reducing weight and drag.
Oxford Thermofluids Institute, a part of the University of Oxford, will ensure Strata benefits from the latest scientific advancements in aerospace thermal management. The Aerospace Technology Institute Programme funds world-class research into advanced civil aerospace technologies, and is delivered in partnership between the Aerospace Technology Institute, the Department for Business & Trade and Innovate UK.
Honeywell will lead Strata from its facility in Yeovil, UK, home to a dedicated team of more than 500 engineers.
